Flue gas scrubbers
Optimize Flue Gas Scrubber Performance
Flue gas scrubbers face significant wear due to corrosive environments and mechanical stress. Selecting the right stainless steel grade can extend equipment life and reduce maintenance costs.
The service challenge
The primary wear mechanism in flue gas scrubbers is corrosion combined with sliding abrasion, leading to the degradation of components like linings and nozzles. Typically, the most vulnerable parts are those exposed to both chemical reactions and mechanical abrasion.
Recommended product by component
| Component | Grade | Thickness | Why |
|---|---|---|---|
| Scrubber Lining | S31603 | 5-10 mm | Enhanced resistance to corrosive media yields longer service life. |
| Inlet Baffle | S904L | 4-8 mm | Superior pitting resistance suitable for harsh flue gas conditions. |
| Outlet Duct | S32205 | 6-12 mm | Robust mechanical properties provide durability against wear. |
| Spray Nozzle | S31008 | 3-5 mm | High-temperature tolerance with good oxidation resistance ensures reliability. |
| Demister Pad | S34700 | 2-4 mm | Corrosion-resistant, maintaining performance in wet environments. |
Selecting the right product
Choose corrosion-resistant grades
Grade selection should prioritize resistance to both oxidation and pitting.
Consider thickness requirements
Thicker plates offer enhanced durability but may require increased weight support.
Assess environmental factors
Understand the chemical composition of flue gas to tailor material choices effectively.
Evaluate mechanical stresses
Components exposed to high mechanical loads should utilize high-strength stainless steel grades.
Questions engineers ask
What is the best grade for high corrosion resistance?
S904L is recognized for its exceptional resistance to pitting and crevice corrosion in aggressive environments.
How does thickness impact performance?
Increased thickness can improve durability but may also influence installation and operational dynamics.
Can I use a ferritic grade?
Ferritic grades may not provide sufficient corrosion resistance for flue gas applications; austenitic and duplex grades are recommended.
What approvals do your materials have?
All products come with an EN 10204 3.1 mill test certificate, ensuring traceability and compliance with industry standards.
Products for flue gas scrubbers
Austenitic Stainless Steel Plate
The 300-series workhorses — 304/304L, 316/316L, 321, 347, 309S and 310S.
View product →Duplex & Super Duplex Plate
Twice the yield of 316L with chloride stress corrosion resistance — 2205, 2304, 2507, S32760.
View product →Super Austenitic & High Alloy Plate
When 316L pits and duplex is ruled out — 904L, 254 SMO and Alloy 20.
View product →Not listed? Send your specification and we will confirm availability.
Get a quotation for flue gas scrubbers
Send drawings or part sizes and we quote plate, grade and cut-to-size options with mill test certificates.
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