Flue gas scrubbers

Optimize Flue Gas Scrubber Performance

Flue gas scrubbers face significant wear due to corrosive environments and mechanical stress. Selecting the right stainless steel grade can extend equipment life and reduce maintenance costs.

The service challenge

The primary wear mechanism in flue gas scrubbers is corrosion combined with sliding abrasion, leading to the degradation of components like linings and nozzles. Typically, the most vulnerable parts are those exposed to both chemical reactions and mechanical abrasion.

Recommended product by component

ComponentGradeThicknessWhy
Scrubber LiningS316035-10 mmEnhanced resistance to corrosive media yields longer service life.
Inlet BaffleS904L4-8 mmSuperior pitting resistance suitable for harsh flue gas conditions.
Outlet DuctS322056-12 mmRobust mechanical properties provide durability against wear.
Spray NozzleS310083-5 mmHigh-temperature tolerance with good oxidation resistance ensures reliability.
Demister PadS347002-4 mmCorrosion-resistant, maintaining performance in wet environments.

Selecting the right product

Choose corrosion-resistant grades

Grade selection should prioritize resistance to both oxidation and pitting.

Consider thickness requirements

Thicker plates offer enhanced durability but may require increased weight support.

Assess environmental factors

Understand the chemical composition of flue gas to tailor material choices effectively.

Evaluate mechanical stresses

Components exposed to high mechanical loads should utilize high-strength stainless steel grades.

Questions engineers ask

What is the best grade for high corrosion resistance?

S904L is recognized for its exceptional resistance to pitting and crevice corrosion in aggressive environments.

How does thickness impact performance?

Increased thickness can improve durability but may also influence installation and operational dynamics.

Can I use a ferritic grade?

Ferritic grades may not provide sufficient corrosion resistance for flue gas applications; austenitic and duplex grades are recommended.

What approvals do your materials have?

All products come with an EN 10204 3.1 mill test certificate, ensuring traceability and compliance with industry standards.

Products for flue gas scrubbers

Austenitic Stainless Steel Plate

The 300-series workhorses — 304/304L, 316/316L, 321, 347, 309S and 310S.

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Duplex & Super Duplex Plate

Twice the yield of 316L with chloride stress corrosion resistance — 2205, 2304, 2507, S32760.

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Super Austenitic & High Alloy Plate

When 316L pits and duplex is ruled out — 904L, 254 SMO and Alloy 20.

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Not listed? Send your specification and we will confirm availability.

Get a quotation for flue gas scrubbers

Send drawings or part sizes and we quote plate, grade and cut-to-size options with mill test certificates.

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